How to Fill a Concrete Crack?
How to Fill a Concrete Crack? Spot a hairline crack in your Fredericton concrete surface? Don’t ignore it. In New Brunswick, the brutal freeze-thaw cycle turns small cracks into costly structural damage fast. Moisture seeps in, freezes, expands, and what started as a minor imperfection becomes a serious problem. Proper concrete crack repair comes down to three things: accurate assessment, correct materials, and thorough preparation. Get these right, and your repair lasts. Get them wrong, and you’re back to square one every spring. This guide covers crack identification, DIY options, and when to call professionals like Atlantic Brick and Stone, so you can protect your investment with confidence. What are concrete cracks: types, causes, and severity assessment? Before reaching for repair materials, you need to understand what you’re dealing with. Concrete has a fundamental weakness: while incredibly strong under compression, it’s surprisingly weak under tension. This means all concrete will eventually crack, the question is whether those cracks are cosmetic issues or signs of serious structural problems. In the Fredericton area, our climate adds complexity. Temperature swings between humid summers and frigid winters create constant expansion and contraction. Water seeps into pores and cracks, freezes, expands by roughly 9%, and exerts tremendous pressure from within. When it melts, the concrete settles unevenly, creating new cracks or widening existing ones. The distinction between structural and non-structural cracks is critical. Non-structural cracks are surface-level issues caused by shrinkage or minor settlement. They’re annoying and can let water in, but they don’t threaten your structure’s integrity. Structural cracks indicate movement in the foundation or slab, often caused by soil problems, inadequate reinforcement, or serious water damage. These require professional assessment and intervention. Common types of concrete cracks Shrinkage cracks appear during the curing process as water evaporates and the concrete contracts. If restrained by surrounding material, tensile stress builds until cracking occurs. These thin, random cracks are generally not structural concerns, but can allow moisture penetration if left unsealed. Settlement cracks result from shifting or eroding ground beneath your concrete. In New Brunswick, spring run-off is a major culprit, heavy rains can wash away soil from beneath slabs, creating voids. These cracks often appear as wider fissures with differential settlement, where one side sits higher than the other, a sign of underlying soil instability that must be addressed before any repair will last. Expansion and heaving cracks are particularly common in the Fredericton region. When soil moisture freezes, it expands and pushes concrete upward through frost heave. Spring thawing then drops it back down, rarely evenly. This repeated movement creates deep fissures, structural damage, and visibly raised or sunken sections over time. Hairline cracks are thin surface cracks, typically less than 1.5 mm wide, caused by surface shrinkage or minor thermal movement. Though mostly cosmetic, they shouldn’t be ignored in our climate. Even tiny openings can allow water penetration, and the freeze-thaw cycle will steadily widen them into significant cracks within just a few seasons. Assessing crack severity and when to seek professional help Width is your first indicator of severity. Cracks narrower than 6 mm (1/4 inch) are generally cosmetic and can be handled with standard fillers. Once a crack exceeds 6 mm, you’re likely looking at structural movement requiring professional assessment, indicating significant forces from foundation settlement, soil expansion, or structural overload. The concept of active versus dormant cracks is critical for determining your repair approach. A dormant crack has stopped growing, representing a one-time event. An active crack continues to grow, indicating ongoing movement. To test this, mark the ends with pencil and monitor for several months. If it extends beyond your marks, it’s active. Filling an active crack without addressing the underlying cause is pointless, the repair will fail as movement continues. Several warning signs indicate you need professional inspection rather than DIY repair: Cracks wider than 12 mm (1/2 inch) Differential settlement where one side is higher than the other Cracks near load-bearing columns or support structures Water leakage through foundation cracks Recurring cracks that reopen after repair Recurring cracks are particularly telling. If a filled crack reappears within a year, you haven’t addressed the root cause, often ongoing drainage issues, soil instability, or foundation movement. Atlantic Brick and Stone offers comprehensive inspection services that identify these underlying causes, providing lasting repairs rather than temporary fixes. Essential tools and materials for concrete crack repair Selecting the right materials and tools for your concrete crack repair isn’t just about convenience, it’s the difference between a repair that lasts decades and one that fails with the next freeze-thaw cycle. In the Fredericton area, where temperature swings can exceed 60 degrees Celsius between summer and winter, choosing materials that can withstand these extremes is non-negotiable. The wrong product will crack, peel, or simply wash out, leaving you back where you started. The location of your crack determines your material choice. Horizontal cracks in concrete path and patios face different stresses than vertical cracks in foundation walls. Horizontal surfaces must withstand vehicle weight, foot traffic, and water pooling, while vertical cracks need to accommodate slight wall movement and prevent water infiltration. The width and depth of the crack also matter, a hairline surface crack requires a completely different approach than a deep structural fissure. Repair materials for different crack types Concrete liquid filler is ideal for thin horizontal cracks under 6 mm wide. Its self-levelling, pourable consistency allows deep penetration into narrow openings, creating a bond throughout the crack’s depth. Polymer-based formulas offer flexibility during temperature shifts, making them perfect for garage floors, basement floors, and other horizontal surfaces needing a smooth, level finish. Polyurethane sealants remain flexible for years, accommodating the thermal expansion and contraction common in New Brunswick’s climate. Unlike rigid fillers that crack under stress, polyurethane stretches and compresses with concrete movement. These sealants are excellent for driveways and walkways, offering superior waterproofing that prevents freeze-thaw damage, with a lifespan of 10–20 years when properly applied. Epoxy injection kits are the gold standard for structural foundation crack repairs. Epoxy








